Testing of plastic materials
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IKT is accredited with the DAkkS National Accreditation Body for tests on CIPP liners and plastics
The IKT test centre is
accredited in accordance with European/ISO Standards (DIN EN ISO/IEC 17025) for selected mechanical/technological tests on polymeric components used in pipe/CIPP liner systems and samples of GRP laminates.
It is designated by the German Institute for Construction Technology (DIBt) as a test centre for elastomeric seals for use in waste-water sewers and pipelines.
It is also a recognised supervisory body for CIPP liners and glass-fibre-reinforced plastic (GRP) short-liners.
Climate-controlled plastics laboratory
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Testing in the climate-controlled laboratory
The IKT’s test centre provides the following services in its climate-controlled plastics laboratory:
- Materials tests in accordance with the relevant standards
- Quality Assurance product tests
- Initial and validation tests of products
- Tests for national technical approvals (DIBt approvals)
- Individually tailored special tests
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DSC analysis of plastics samples
DSC analysis of plastics samples
European/ISO Standard: DIN EN ISO 11357
- Differential scanning calorimetry (DSC) is a procedure for the determination of the thermal properties of polymers and polymer blends (thermoplastics, thermosets, elastomers).
- DSC analysis is used at IKT primarily for the determination of the glass-transition temperatures of epoxy resins.
- DSC analysis can be used for determination of the following properties:
– Glass-transition temperature
– Melting and crystallisation temperature
– Specific heat capacity
– Reaction enthalpy and rate
– Oxidation induction time (isothermal OIT)
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Precision scales for determination of density
Determination of density
European/ISO Standard: DIN EN ISO 1183, Part 1
- The density of a plastic material indicates whether air bubbles (for example) are present as a result of errors during the production, blending and/or processing of a plastic.
- Density is determined using the immersion method.
- The test sample is weighed on high-precision analytical scales.
- The sample is then immersed in a prescribed liquid and weighed again.
- The density of the sample can then be determined from the results of the two weighing operations and the density of the prescribed liquid.
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Testing of behaviour under exposure to liquid chemicals
Determination of behaviour under exposure to liquid chemicals
European/ISO Standard: DIN EN ISO 175
- Plastics used in waste-water pipes must be able to withstand aggressive fluids.
- Test objects are exposed in relevant test fluids for 28, 90 or 180 days.
- Tensile strength, elongation at rupture and impact strength are then measured.
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Testing of elastomers: Sealing width and contact pressure distribution
Testing of elastomers
- Determination of sealing width, contact-pressure distribution and maximum deformation, in accordance with European Standard: DIN EN 1916.
- Determination of compression set (ISO 815, Part 1).
- Determination of stress relaxation under pressure (ISO 3384, Part 1)
- Tear strength, tear resistance (DIN ISO 34, Part 1)
- Hardness tests
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Tensile testing of plastics
Tensile tests
European/ISO Standard: DIN EN ISO 527
- Tensile tests are used, for example, in the validation of the chemical resistance of plastics, since the results of this test disclose even extremely small changes in the material.
- Tensile testing of plastics supplies the data for a sample:
– Tensile strength (maximum tensile stress)
– Ultimate tensile elongation
– Ultimate stress
– Elongation at failure
- It is also possible to determine the elastic modulus of a plastic material.
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Three-point bending test on a sample of plastic
Three-point bending test
European/ISO Standard: DIN EN ISO 178
- The three-point bending test is used to determine the flexural properties of a sample of plastic.
- The three-point bending test supplies the data for:
– Bending stress at failure
– Flexural strength (maximum bending stress)
– Flexural strain at failure or at flexural strength
– Deflection
– Flexural modulus of elasticity
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Testing of the creep behaviour of samples of plastic
Testing of the creep behaviour of samples of plastic
European/ISO Standard: DIN EN ISO 899, Part 2
- The elongation (deformation) of a plastic exposed to a constant force becomes ever greater with time. This phenomenon is known as creep behaviour.
- Creep behaviour can be determined by performing a three-point bending test on small samples of the plastic.
- Precise knowledge of creep behaviour is important for the design of plastic structures.
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Testing of plastic pipes: thermoplastic and GRP pipes
Testing of plastic pipes
- Thermoplastic pipes
- Glass-fibre-reinforced thermoset plastics
- Determination of ring stiffness
- To European Standard: DIN EN 1228
- To European/ISO Standard: DIN EN ISO 9969
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Long-term ring stiffness up to 10,000 h
Determination of creep behaviour in plastic pipes
European Standard: DIN EN 761
- Plastic pipes are exposed to continuous stresses imposed (for example) by groundwater and soil loads.
- The deformation of a plastic pipe under exposure to a constant load becomes ever greater with time. This phenomenon is known as creep behaviour.
- Creep behaviour is taken into account in structural-analysis calculations (design) using the long-term characteristics (fifty years) for the modulus of elasticity.
- This long-term modulus of elasticity is determined by means of extrapolation from the results of the 10,000 h test.
- The test: Application of a constant load and measurement of pipe deformation across time (up to 10,000 h). Extrapolation to 50 years.
Contact
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IKT is a DIBt-accredited test centre for building products
Dieter Homann
Dipl.-Ing.
T: 0209 17806-24
E:
homann@ikt.de
Contact:
IKT - Institute for Underground Infrastructure
neutral, independent, non-profit
T: +49 (0) 209 17806-0
E: info@ikt.de
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